Tag
forecasting
Production-planning notes filed under forecasting.
- 01
Rough-Cut Capacity Planning for CPG: Pressure-Test the Master Schedule Before It Hits the Floor
RCCP is the fast feasibility check that sits between master scheduling and MRP. Learn how to load your MPS against real filler, tank, and labor capacity before you promise dates you can't build.
Read post - 02
Time Fences for CPG Schedulers: Where to Freeze, Where to Flex
Schedule nervousness thrashes the floor when every late change rebuilds the week. Learn how to divide your planning horizon into frozen, slushy, and liquid zones, size the freeze to your cumulative lead time, and enforce the rules that keep the plan stable.
Read post - 03
ABC-XYZ Segmentation for CPG: Which SKUs Deserve Tight Scheduling and Safety Stock
You can't manage 400 SKUs the same way. Learn how ABC-XYZ segmentation ranks SKUs by dollar impact and demand variability, so you spend scheduling attention and safety stock where they actually pay off.
Read post - 04
Heijunka for CPG Lines: Turning Lumpy Demand Into a Schedule the Floor Can Run
Forecasting tells you how much to make. Heijunka tells you in what rhythm and sequence. Here's how production leveling smooths lumpy CPG demand into a repeatable schedule that protects fill rate and your changeover budget.
Read post - 05
Forecasting that survives contact with the floor
Tie par levels to how product actually moves — with the right window, the right buffer, and current data — and the Tuesday surprises mostly stop.
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